Thozo Manufacturing (MRP) – Complete Production & Manufacturing Management Solution

Overview

Thozo Manufacturing (MRP – Manufacturing Resource Planning) is a complete production management solution that helps manufacturers plan, schedule, produce, monitor, and deliver products efficiently. It manages the entire manufacturing lifecycle—from raw material planning and Bills of Materials (BoM) to work orders, quality control, maintenance, inventory, costing, and finished goods—all within a single ERP platform. It integrates seamlessly with Inventory, Purchase, Sales, Accounting, Quality, Maintenance, Barcode, PLM, and Shop Floor applications.

Complete Manufacturing Workflow

Customer Order / Sales Forecast
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Production Planning
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Bill of Materials (BoM)
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Manufacturing Order (MO)
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Work Orders
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Quality Inspection
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Finished Goods
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Inventory Update
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Delivery to Customer

Key Features

🏭 Manufacturing Order (MO) Management

Create and manage complete production orders.

Features:

  • Manufacturing Orders
  • Production Planning
  • Production Scheduling
  • Order Tracking
  • Production Status
  • Partial Production
  • Batch Production
  • Production Completion
  • Manufacturing History

Every Manufacturing Order tracks materials, operations, work centers, and production progress.

📋 Bill of Materials (BoM)

Define every component required to manufacture a product.

Supports:

  • Single-Level BoM
  • Multi-Level BoM
  • Variant BoM
  • Phantom BoM (Kits)
  • Components List
  • Operations
  • Component Quantities
  • By-Products

BoMs can include materials, routing operations, and work centers.

⚙ Work Orders

Break manufacturing into production stages.

Examples:

  • Cutting
  • Welding
  • Assembly
  • Painting
  • Packing
  • Quality Inspection

Features:

  • Multiple Work Orders
  • Sequential Operations
  • Parallel Operations
  • Time Tracking
  • Operator Assignment
  • Production Status

🏢 Work Centers

Manage factory resources.

Features:

  • Machine Management
  • Production Lines
  • Labor Allocation
  • Work Center Capacity
  • Cost per Hour
  • Efficiency Tracking
  • Machine Availability

📅 Production Planning

Plan production based on:

  • Sales Orders
  • Inventory Levels
  • Demand Forecasts
  • Material Availability
  • Work Center Capacity

Benefits:

  • Reduce production delays
  • Better resource utilization
  • Accurate scheduling

📊 Master Production Schedule (MPS)

Plan future manufacturing based on demand.

Monitor:

  • Forecast Demand
  • Stock Levels
  • Production Quantities
  • Purchase Requirements
  • Inventory Forecast

📦 Raw Material Management

Manage all production materials.

Track:

  • Raw Materials
  • Semi-Finished Goods
  • Components
  • Consumables
  • Packaging Materials

Integrated with Inventory.

🔄 Automatic Material Consumption

Automatically consume materials during production.

Supports:

  • Planned Consumption
  • Actual Consumption
  • Extra Consumption
  • Material Variance
  • Waste Tracking

🏷 Lot & Serial Number Tracking

Complete product traceability.

Features:

  • Lot Tracking
  • Serial Numbers
  • Batch Production
  • Product Recall
  • Warranty Tracking

Essential for food, pharmaceutical, electronics, and automotive industries.

🔍 Barcode Support

Speed up manufacturing using barcode scanning.

Operations:

  • Material Picking
  • Component Scanning
  • Production Confirmation
  • Lot Scanning
  • Inventory Updates

🏭 Shop Floor Management

A tablet-friendly production interface for factory workers.

Features:

  • Manufacturing Dashboard
  • Work Order Progress
  • Time Tracking
  • Machine Assignment
  • Quality Checks
  • Maintenance Requests
  • Production Monitoring

Designed specifically for production floor operations.

🛠 Quality Management Integration

Ensure consistent product quality.

Features:

  • Quality Control Points
  • Inspection Checklists
  • Pass/Fail Testing
  • Non-Conformance Reports
  • Corrective Actions
  • Quality Alerts

🔧 Maintenance Integration

Reduce machine downtime.

Supports:

  • Preventive Maintenance
  • Corrective Maintenance
  • Machine Service Requests
  • Equipment History
  • Maintenance Scheduling

🧩 Product Variants

Manufacture products with different:

  • Sizes
  • Colors
  • Materials
  • Models
  • Configurations

🗑 Scrap Management

Track production losses.

Manage:

  • Damaged Products
  • Waste Materials
  • Scrap Quantities
  • Scrap Cost
  • Disposal Records

🔄 Unbuild Orders

Reverse manufacturing when required.

Useful for:

  • Product Disassembly
  • Component Recovery
  • Rework
  • Warranty Returns
  • Product Recycling

💰 Manufacturing Costing

Automatically calculate:

  • Material Cost
  • Labor Cost
  • Machine Cost
  • Work Center Cost
  • Total Production Cost
  • Actual vs Planned Cost

Helps determine product profitability and production efficiency.

📈 Production Reports

Generate reports such as:

  • Manufacturing Orders
  • Production Efficiency
  • Work Center Performance
  • Production Cost Analysis
  • Material Consumption
  • Scrap Analysis
  • Productivity Reports
  • Production Forecast
  • Manufacturing Lead Time

📊 Dashboard

Monitor:

  • Active Manufacturing Orders
  • Work Orders
  • Work Center Utilization
  • Machine Performance
  • Production Output
  • Material Availability
  • Production Costs

📦 Inventory Integration

Automatically:

  • Reserve Components
  • Consume Raw Materials
  • Update Finished Goods
  • Track Stock
  • Manage Warehouse Transfers

🛒 Purchase Integration

Automatically:

  • Generate Purchase Orders
  • Replenish Raw Materials
  • Track Vendor Deliveries
  • Manage Supplier Performance

💼 Sales Integration

Production begins based on:

  • Sales Orders
  • Make-to-Order (MTO)
  • Customer Demand
  • Forecast Requirements

💰 Accounting Integration

Automatically posts:

  • Inventory Valuation
  • Manufacturing Costs
  • Work Center Costs
  • Product Cost Updates

📱 Mobile & Tablet Support

Manage production using:

  • Mobile Devices
  • Tablets
  • Barcode Scanners
  • Shop Floor Displays

🌍 Multi-Warehouse Support

Manage manufacturing across:

  • Multiple Factories
  • Multiple Warehouses
  • Multiple Branches
  • Production Units

🌎 Multi-Company Support

Suitable for businesses with:

  • Multiple Companies
  • Shared Manufacturing Resources
  • Separate Production Plants

Security & User Roles

Role-based access for:

  • Production Manager
  • Production Supervisor
  • Machine Operator
  • Quality Inspector
  • Warehouse Manager
  • Maintenance Engineer
  • Administrator

Integration with Other Thozo Apps

Thozo Manufacturing integrates with:

  • Inventory
  • Purchase
  • Sales
  • Accounting
  • Quality
  • Maintenance
  • Barcode
  • Product Lifecycle Management (PLM)
  • Shop Floor
  • Repair
  • Documents
  • Planning
  • Project

Business Benefits

  • Faster production planning
  • Reduced manufacturing costs
  • Improved inventory accuracy
  • Real-time production tracking
  • Better quality control
  • Reduced machine downtime
  • Optimized resource utilization
  • Accurate product costing
  • Complete product traceability
  • Increased manufacturing efficiency
  • Better decision-making with analytics

Industries We Serve

  • Automotive
  • Electronics
  • Textile & Garments
  • Furniture
  • Food & Beverage
  • Pharmaceuticals
  • Chemicals
  • Plastic Products
  • Machinery & Equipment
  • Packaging
  • Printing
  • Steel & Metal Fabrication
  • Consumer Goods
  • Furniture Manufacturing

Why Choose Thozo Manufacturing?

  • Complete Manufacturing Resource Planning (MRP)
  • Flexible Bills of Materials (BoM)
  • Manufacturing & Work Orders
  • Production Planning & Scheduling
  • Shop Floor Management
  • Work Center Management
  • Quality Control Integration
  • Maintenance Integration
  • Barcode & Lot Tracking
  • Inventory & Purchase Integration
  • Manufacturing Cost Analysis
  • Powerful Dashboards & Reports
  • Cloud & On-Premise Deployment
  • Scalable for SMEs and Large Enterprises

 

Ideal For

  • Manufacturing Plants
  • Assembly Industries
  • Food Processing Units
  • Pharmaceutical Companies
  • Textile & Garment Manufacturers
  • Furniture Manufacturers
  • Electronics Manufacturers
  • Automotive Parts Manufacturers
  • Plastic & Packaging Companies
  • Chemical Industries
  • Metal Fabrication Businesses
  • Engineering & Industrial Equipment Manufacturers

Thozo Manufacturing Modules

  • Manufacturing Orders (MO)
  • Work Orders
  • Bills of Materials (BoM)
  • Work Centers
  • Shop Floor
  • Master Production Schedule (MPS)
  • Product Variants
  • Raw Material Planning
  • Barcode Manufacturing
  • Lot & Serial Tracking
  • Scrap Management
  • Unbuild Orders
  • Cost Analysis
  • Quality Control
  • Maintenance
  • Inventory Integration
  • Production Reports

Thozo Manufacturing provides an end-to-end production management solution that helps businesses automate planning, optimize production, control costs, improve quality, and achieve complete visibility across the manufacturing process—from raw materials to finished goods